Domain Structure and Interface Control of Mechanical Stiffness in Sustainable Cellulose Bio-nanocomposites

Renewable and biodegradable plastics derived from soy protein isolate (SPI) offer a promising alternative to conventional petroleum-based plastics, particularly for film-grade bioplastics applications such as plastic bags. However, even with reinforcement from cellulose nanocrystals (CNCs), their mechanical properties including stiffness lag behind those of petroleum-based plastics. To identify pathways for improving CNC-reinforced SPI composites, we studied stiffening mechanisms by interpreting experimental data using homogenization models that accounted for CNC agglomeration and the formation of CNC/SPI interphases. To model effects of surface modification of CNCs with polydopamine (polyDOPA), we incorporated two key mechanisms: enhanced CNC dispersion and modified CNC-SPI interfacial interactions. Models accounted for interphases surrounding CNCs, arising from physicochemical interactions with the polyDOPA-modified CNC surfaces. Consistent wih experimental observations of polyDOPA modification enhancing mechanical properties through both increased spatial distribution of CNCs and matrix-filler interactions, results demonstrated that improved dispersion and interfacial bonding contribute to increased composite stiffness. Results highlight the potential of biodegradable CNC/SPI bio-nanocomposites as sustainable plastic alternatives, and suggest pathways for further enhancing their mechanical properties.